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Flexo UV LED System
A retrofit UV LED curing system for flexographic presses—delivering up to 70% power savings, a life cycle up to 30 times longer than conventional UV mercury lamps, and interchangeable UV and UV LED lamp cassettes.
Upgrade to UV LED Curing for Enhanced Efficiency and Lasting Cost Savings
Our UV LED Curing System is designed to retrofit onto existing flexographic presses, including OMET, Bobst, Mark Andy, Nilpeter, and Gallus lines. With optical intensity up to 30W/cm² at 385nm/395nm and water cooling as standard, it's built to handle printing speeds of more than 200 m/min without compromising cure quality.
The cool LED light source helps prevent shrinkage and distortion in heat-sensitive materials, while real-time temperature monitoring and high-temperature alerts help protect your production process. Compared with conventional UV mercury lamps of the same emission width, our UV LED lamps achieve the same printing speeds while reducing energy consumption by approximately 70%.
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Key Features of Flexo UV LED Systems:
Up to 70% power saving compared to conventional mercury lamps
Up to 30x extended lifecycle—30,000+ hours average
Instant on/off—no warm-up or cool-down required
Cool light source prevents shrinkage and distortion in heat-sensitive materials
Interchangeable UV and UV LED lamp cassettes for modular, space-saving upgrades
PLC and HMI control with real-time monitoring and alarm signals
Available Options
Automatic Width Sensor
Automatically adjusts the UV irradiation width based on the detected print material width. Compatible with both transparent and opaque materials.
Shrink Material Design
Integrated air-cooled bracket for rapid heat dissipation, helping reduce material waste when printing on heat-sensitive substrates.
High-Quality Light Source
Premium imported LED chips, high-thermal-conductivity 3D aluminum nitride ceramic COB technology, and precision quartz lens optics for enhanced UV curing performance.
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Flexo UV LED System Frequently Asked Questions
Will this UV LED system fit my existing flexo press?
Our systems are designed to retrofit onto common flexographic press lines, including OMET, Bobst, Mark Andy, Nilpeter and Gallus. Send us your press details and we'll confirm the right cassette and mounting configuration.
How does UV LED curing prevent shrinkage on flexible packaging and labels?
Because UV LED emits far less heat than mercury UV, shrink-sensitive films and label stocks stay stable through curing. The optional shrink material design adds further air-cooling for particularly heat-sensitive substrates.
Can I run UV LED curing at high flexo press speeds?
Yes, with water cooling as standard and optical intensity up to 30W/cm², the system is built to hold consistent cure quality at speeds of 200+ m/min.
What's the benefit of interchangeable UV and UV LED cassettes?
It lets you upgrade a press to UV LED curing in stages, or run both lamp types across different stations, without replacing the whole system — useful if you're transitioning jobs or substrates gradually.
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